Maintenance Manager at PG Consulting Limited

PG Consulting limited is a business optimization consulting firm that leverages the techniques of business research, cutting edge innovation and scientific economics to provide robust insights that enable business decision makers to achieve accelerated and sustained competitive outcomes. We want to work with you as partners on an on-going basis towards making your organisation more profitable and better performing in terms of its bottom-line.
Job Summary

The Maintenance Manager is responsible for overseeing the maintenance, repair, and efficient operation of all equipment and machinery in the cashew processing plant. 
The role involves ensuring minimal downtime, optimizing equipment performance, and maintaining safety and compliance with industry standards.

Key Responsibilities
Equipment Maintenance & Repair: 

Develop and implement preventive and predictive maintenance programs. 
Ensure timely troubleshooting and repair of processing machinery, boilers, conveyors, dryers, graders, shelling, peeling, and packaging equipment.
Maintain an inventory of spare parts and ensure prompt procurement of required components.

Operational Efficiency & Performance: 

Monitor equipment performance and implement improvements to enhance efficiency.
Reduce downtime and improve productivity through continuous equipment optimization.
Ensure smooth operations of utility systems like power supply, air compressors, and HVAC systems.

Team Leadership & Training: 

Lead and supervise the maintenance team, ensuring adherence to schedules and work assignments. 
Provide technical training and development programs for maintenance personnel. 
Foster a culture of teamwork, accountability, and continuous improvement.

Health, Safety & Compliance: 

Ensure compliance with safety regulations, environmental policies, and food processing standards. 
Conduct regular inspections, audits, and risk assessments to identify potential hazards. 
Implement and maintain proper safety protocols and maintenance documentation.

Budgeting & Cost Control:

Prepare and manage the maintenance budget, optimizing cost without compromising efficiency. 
Track maintenance expenses and recommend cost-saving initiatives. 
Evaluate and approve service contracts with external vendors for specialized repairs and maintenance.

Qualifications & Skills

Bachelor’s Degree / Diploma in Mechanical, Electrical, or Industrial Engineering.
Minimum of 7 – 8 years of experience in maintenance within food processing, preferably in a cashew or nut processing facility.
Strong knowledge of mechanical, electrical, and automation systems.
Experience with TPM, CMMS (Computerized Maintenance Management Systems).
Excellent leadership, problem-solving, and communication skills.
Strong understanding of workplace safety and regulatory compliance.
Ability to work under pressure and manage multiple priorities effectively.

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